With our in-housing tooling equipment, we can satisfy customers’ urgently need. Tools fabrication and tools maintenance can be done with the shortest lead time.
With the help of our out-sourced tooling partners, we can built many tools at the same time. Based on this, we never delay any customers any projects.
|1||High Precision CNC Machine||4||Max 1210*1050*810/Min. 600*450*430|
|2||High Speed CNC Machine||9||Max 1800*800*750/Min. 850*520*520|
|3||CNC Machine||6||Max 1500*800*700/Min. 800*550*580|
|4||DMU monoBLOCK 5-AXIS CNC Machine||2||Max 935*850*650/Min 735*650*560|
|5||EDM Machine||5||Max1800*900*1000/Min 450*350*220|
The aluminum die casting process makes component parts, decorative trim, and finished products. The die casting process used by Sunrise Metal offers many features, advantages and benefits to those who specify this manufacturing process. * The die casting process provides complex metallic shapes within closer tolerances than any other mass production processes. * Die castings are processed at very high rates of production. Near net shape is archived so little or no machining is required. * Parts produced using the die casting process can be produced with thinner walls than those obtainable by other casting methods. * Parts produced using the die casting process are much stronger than plastic injection moldings with the same dimensions. * Parts produced using the die casting process are durable, dimensionally stable, and have the strength, feel, and appearance of quality. * Die casting dies can produce tens of thousands of identical castings within specified tolerances before additional tooling may be required. * In parts produced using the die casting process, aluminum castings can be painted with a minimum of surface preparation. * Parts produced using the die casting process can be produced with surfaces simulating a wide variety of textures. * Parts produced using the die casting process, "as cast", are smoother than virtually all other forms of casting. Holes in parts produced using the die casting process can be cored into a variety of shapes, and made to tap drill sizes. * External threads on parts produced using the die casting process can be readily die cast. * Parts produced using the die casting process provide integral fastening elements, such as bosses and studs, which can result in assembly economies. * Inserts of other metals and some non-metals can be die cast in place with high pullout strength. * There are different aluminum alloys for different uses. * Corrosion resistance of parts produced using the die casting process rates from good to high. * Die castings are monolithic. They combine many functions in one complex shaped part. * Strength is that of the material, not that of the threads, welds, etc. * Compare Die Casting Alloys, this chart describes the similarities of the various die casting metals.
Tooling: Dies and Molds for Die Casting Die cast tooling called insert die, die casting dies, or die casting molds, comes in one part each cycle. Sunrise Metal only uses cold chamber die casting machine tooling styles, sizes, and values. Die cast tooling comes in single cavities (one part each cycle) or multiple cavities (more than es or molds for aluminum die cast parts). Die cast tooling comes in various forms: 1) Die Cast Tooling Inserts 2) Prototype Die Cast Tooling Inserts 3) Unit Die Tooling 4) Complete Class "A" Die Cast Die or Mold Tooling 5) Die Cast Family Mold Tooling 6) Trim Dies for Die Cast Parts Our In-House Die Cast Tooling Capabiities include: a. Die casting dies. b. Die casting molds. c. Die casting inserts. d. Die cast tooling modifications. e. Die cast tooling repairs. f. Diecast tooling and trim die manufacture.